1. |
MM2201 |
Iron and Steel Making ▼
|
3 |
1 |
0 |
4 |
Course Number
|
MM2201
|
Course Credit (L-T-P-C)
|
3-1-0 (4 credits AIU Credits)
|
Course Title
|
Iron and Steel Making
|
Learning Mode
|
Lecture and tutorial
|
Prerequisite
|
None
|
Learning Objectives
|
To understand the scientific principles for the production of iron and steel and process technology of ironmaking, steelmaking and continuous casting
To introduce the emerging trends in iron and steelmaking technologies
|
Course Description
|
The course aims to instill in the students a scientific understanding of the iron and steel manufacturing process, from ore extraction to the final product, including its historical milestones.
|
Course Content
|
Ironmaking: Routes of modern steel making (BF-BOF, DRI-EAF), Thermodynamics of Ironmaking, Burden preparation (sintering, pelletization, coke making), Blast furnace Ironmaking (Design, operation, reactions and zones, direct & indirect reduction, burden distribution, Auxiliary fuel injection, RAFT calculations, RIST Diagram, Aerodynamics, development trends).
Alternate routes of ironmaking: Sponge ironmaking, Smelting Reduction.
Steelmaking
Principles of Steelmaking: Basic thermodynamics & Kinetics of steelmaking.
Primary Steelmaking: LD steelmaking converter, design, reactions, operations, refractories, development trends like Post combustion & slag splashing; EAF steelmaking.
Secondary steelmaking: Ladle metallurgy, vacuum degassing, Inclusion refining.
Casting of steel: Ingot Vs Continuous Casting, Continuous casting (Tundish Metallurgy, defects in CC products), neat net shape casting etc.
Future trends: Clean steel & Hydrogen-assisted steelmaking.
|
Learning Outcome
|
Upon completion of this course the student will be able to: Appreciate the complexities in the production of iron and steel Apply the acquired knowledge to various processes like BF ironmaking, BOF steelmaking, Casting, EAF steelmaking etc Appreciate the latest green iron and steelmaking techniques
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. 1. F.W. Billmeyer, Textbook of polymer science, 3rd ed., John Wiley & Sons, Asia, New Delhi, 1994.
2. R.J. Young and P. A. Lovell, Introduction to Polymers, 2nd ed., CRC Press (Taylor and Francis Group) 2004.
|
Reference Books:
|
1. Fundamental of Transport Phenomena and Metallurgical Process Modeling; Sujay Kumar Dutta; 2022; Springer
2. Transport Processes and Separation Process Principles; 4th Edition; C. J. Geankoplis; PHI Learning Private Limited., New Delhi.
3. Transport Phenomena in Materials Processing; D. R. Poirier, G. H. Geiger; 2016; Springer International Publishing.
4. V.R. Gowariker, N.V. Viswanathan, J. Sreedhar, Polymer Science, New Age International, 2010.
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
X |
|
PLO3 |
|
X |
|
|
2. |
MM2202 |
Techniques of Materials Characterization - I ▼
|
3 |
0 |
3 |
4.5 |
Course Number
|
MM2202
|
Course Credit (L-T-P-C)
|
3-0-3 (4.5 AIU Credits)
|
Course Title
|
Techniques of Materials Characterization - I
|
Learning Mode
|
Lecture and Practical
|
Prerequisite
|
None
|
Learning Objectives
|
To understand how material characterization is of paramount importance to the study of materials science.
To understand the strength and weaknesses of different characterization techniques and gain hands-on training on different characterization techniques.
|
Course Description
|
The course involves i) the study of the crystal structure of solids. ii) the structural analysis of material at different length scales, such as micro, nano and angstrom levels, using different characterization techniques.
|
Course Content
|
Introduction: Importance and the need for materials characterization, crystal system, miller indices, Bravais lattice.
Diffraction: Basics of diffraction and interference of light, Young’s double slit experiment, interpretation of diffraction from the single slit and multiple slits.
X-ray Diffraction: Generation of X-Rays, X-Ray Diffraction (XRD), Bragg’s Law, Atomic scattering factor, structure factor, indexing of diffraction patterns, selection rules, estimation of peak intensity, phase identification and analysis by XRD, determination of structure and lattice parameters, strain and crystallite size measurements through XRD, effect of temperature on XRD. Reciprocal lattice and Ewald’s sphere.
Optical Microscopy: Principles of optical microscopy, magnification, Rayleigh criterion, resolution limitation, Airy disk, depth of focus and field.
Electron diffraction: Wave properties of the electron, electron-matter interactions, ring patterns, spot patterns, and Laue zones.
Scanning Electron Microscopy: Principle, construction, and operation of Scanning Electron Microscope, SE and BSE imaging modes, Elemental analysis using Energy dispersive analysis of X-rays, sample preparation of different materials for SEM.
Transmission electron microscope: Principle, construction, and working of Transmission Electron Microscope (TEM), the origin of contrast: mass-thickness contrast, electron diffraction pattern, Bright field and dark field images, sample preparation.
|
Learning Outcome
|
Upon completion of this course, the student will be able to: Understand the working principle and applications of various characterization techniques Choose an appropriate technique to characterize various microstructural aspects Characterize the microstructure of various materials by themselves
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. Elements of X-Ray Diffraction: B.D. Cullity and S.R. Stock, 3rd Ed., Pearson, 2001.
2. Scanning Electron Microscopy and X-Ray Microanalysis: Joseph Goldstein, Eric Lifshin, Charles E. Lyman, David C. Joy and Patrick Echlin, 3rd Ed., Springer, 2003.
|
Reference Books:
|
1. Transmission Electron Microscopy: A Textbook for Materials Science: David B. Williams and C. Barry Carter, Springer, 2009.
2. Structure of Materials: An Introduction to Crystallography, Diffraction and Symmetry, Marc De Graef, Michael E. McHenry; 2nd Ed., Cambridge University Press, 2012.
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
|
X |
PLO3 |
X |
|
PLO4 |
|
X |
|
|
3. |
MM2202 |
Techniques of Materials Characterization – I Laboratory ▼
|
0 |
0 |
3 |
1.5 |
Course Number
|
MM2202
|
Course Credit (L-T-P-C)
|
0-0-3 (1.5 AIU Credits)
|
Course Title
|
Techniques of Materials Characterization – I Laboratory
|
Learning Mode
|
Practical
|
Prerequisite
|
|
Learning Objectives
|
To understand how material characterization is of paramount importance to the study of materials science.
To understand the strength and weaknesses of different characterization techniques and gain hands-on training on different characterization techniques.
|
Course Description
|
The course involves i) the study of the crystal structure of solids. ii) the structural analysis of material at different length scales, such as micro, nano and angstrom levels, using different characterization techniques.
|
Course Content
|
Sample preparation: Cutting, grinding, and polishing of metal samples. Powder sample preparation.
Practical aspects of X-ray diffraction analysis will be emphasized; hands-on experience in qualitative and quantitative analysis techniques, use of electronic databases, and phase analysis using XRD data. Stereographic projections.
Practical aspects of SEM: Hands-on training in microstructural analysis through SEM, Learning SE, BSE mode, and EDS
Practical aspects of TEM: Hands-on training in DF and BF imaging, basics of SAED pattern analysis
Standard laboratory practices including safety, report writing, and error analysis are also emphasized.
|
Learning Outcome
|
Upon completion of this course, the student will be able to: Understand the working principle and applications of various characterization techniques Choose an appropriate technique to characterize various microstructural aspects Characterize the microstructure of various materials by themselves
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. Materials Characterization: Introduction to Microscopic and Spectroscopic Methods, Yang Leng; 2nd Ed., Wiley, 2013.
2. Scanning Electron Microscopy and X-Ray Microanalysis: Joseph Goldstein, Eric Lifshin, Charles E. Lyman, David C. Joy, and Patrick Echlin, 3rd Ed., Springer, 2003.
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
|
X |
PLO3 |
|
X |
PLO4 |
X |
|
PLO5 |
|
|
|
|
4. |
MM2203 |
Phase Transformation and Diffusion ▼
|
3 |
1 |
0 |
4 |
Course Number
|
MM2203
|
Course Credit (L-T-P-C)
|
3-1-0 (4 AIU Credits)
|
Course Title
|
Phase Transformation and Diffusion
|
Learning Mode
|
Lecture and Tutorial
|
Prerequisite
|
None
|
Learning Objectives
|
To understand the importance of phase transformation and diffusion in metallurgy
To explain different types of phase transformations commonly encountered in metallic systems and understand the role of diffusion in phase transformations
|
Course Description
|
This course provides a foundation for understanding the phenomenological and atomistic kinetic process in materials. It provides a basis for the analysis for the evolution of structure during material processing.
|
Course Content
|
Fundamentals of Phase Transformations: Introduction to phase transformations, Types of phase transformations, Free energy and chemical potential, Free energy change estimation for phase transformations.
Diffusion in Solids: Fick's laws of diffusion, Solution to Fick’s laws, Uphill diffusion and spinodal decomposition, Kirkendall effect. Structure of surfaces and interfaces, Grain boundaries and phase boundaries, Types of interfaces in materials, Energy of surfaces and interfaces, Interface energy and its impact on material properties.
Nucleation, Growth Theories, and Kinetics of Phase Transformations: Nucleation theories, Homogeneous nucleation, Heterogeneous nucleation, Growth Theories, thermally activated growth, diffusion-controlled growth, interface controlled growth, coupled growth in eutectoid transformations, discontinuous precipitation, the kinetics of phase transformation, JMAK equation, TTT diagrams, CCT diagrams.
Applications and Advanced Phase Transformations: Heat Treatment Processes, Quenching methods: Austempering, Martempering, Annealing, Normalization, Spherodization, and Homogenization, Martensitic transformations, Characteristics of martensitic transformations, Mechanisms and effects on material properties, Applications of TTT and CCT Diagrams, Phase transformations in Polymers and Ceramics, Specifics of phase transformations in polymers, Specifics of phase transformations in ceramics, Practical applications in materials engineering.
|
Learning Outcome
|
Upon completion of this course, the student will be able to: Grasp how the microstructure of the alloys is influenced by phase transformations. Acquire a fundamental understanding thermodynamic and kinetics aspects of phase transformation in metals and alloys. Differentiate the diffusion and diffusionless transformations in selected metallic systems.
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. Solid State Phase transformation: V. Raghavan, Prentice Hall India, 1987.
2. Phase Transformation in Metals and Alloys, D.A. Porter and K. Easterling, 3rd Ed., CRC Press, 2009.
|
Reference Books:
|
1. Physical Metallurgy Principles, Robert E. Reed-Hill, Affiliated East-West Press, 2008.
2. Physical Metallurgy, Vijender Singh, Standard Publishers Distributors, 2010.
3. Introduction to Physical Metallurgy, Sidney H. Avner, Tata McGraw-Hill.
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
|
X |
PLO3 |
X |
|
|
|
5. |
MM2204 |
Mechanical Behaviour of Materials ▼
|
3 |
0 |
3 |
4.5 |
Course Number
|
MM2204
|
Course Credit (L-T-P-C)
|
3-0-3 (4.5 AIU Credits)
|
Course Title
|
Mechanical Behaviour of Materials
|
Learning Mode
|
Lecture and Practical
|
Prerequisite
|
None
|
Learning Objectives
|
To understand the behaviour of various materials when subjected to various forces/stresses.
To understand the performance of metallic system during their service in terms of fatigue, fracture and creep.
|
Course Description
|
The course deals with the behaviour of various materials when they are subjected to various mechanical stresses at ambient and at high temperatures.
|
Course Content
|
Dislocation theory: Dislocation motion: jogs, kinks, cross-slip, climb, Peierls stress, stress field of dislocation, forces on dislocations, dislocation multiplication, interaction of dislocations with defects, dislocation dissociation, stacking faults.
Plasticity: Elements of plasticity, Von Mises and Tresca criterion, Single Crystal slip, Critically resolved shear stress. Tensile testing (engineering and true), Work-hardening, yield point phenomena, necking. Hardness testing. Mechanical behaviour of polymers and ceramics.
Strengthening Mechanisms: Strain hardening, solid solution strengthening, Dispersion hardening, grain size strengthening and Hall-Petch relationship, Precipitate hardening.
Fracture: Types of fracture, brittle fracture, Griffith’s criteria, fracture in ductile material, fracture toughness, notch effects. Linear elastic fracture mechanics and elasto-plastic fracture mechanics. Ductile to brittle transition.
Fatigue: Fatigue testing, S/N curve, low cycle fatigue, structural features, surface effects, mechanisms.
Creep: Creep testing, creep curve, creep mechanisms, diffusion creep, dislocation creep, superplasticity.
|
Learning Outcome
|
After successfully completing the course, the student will be able to Interpret the deformation behaviour of engineering materials under various loading conditions for various applications. Gain the knowledge of dislocation theory and its correlation to the strengthening mechanisms. Design materials with improved creep, fatigue and fracture properties.
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. Mechanical Metallurgy: G.E. Dieter, 3rd Ed., McGraw Hill, 2017.
|
Reference Books:
|
1. Mechanical Behavior of Materials: Thomas H. Courtney, 2nd Ed., Waveland Press Inc., 2005.
2. Introduction to Dislocations: D. Hull and D.J. Bacon, Butterworth-Heinemann, Elsevier, 2011.
3. Deformation and Fracture Mechanics: R.W. Hertzberg, R.P. Vinci, J.L. Hertzberg, 5th Ed., Wiley, 2012.
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
|
X |
PLO3 |
X |
|
PLO4 |
|
X |
|
|
6. |
MM2204 |
Mechanical Behaviour of Materials Laboratory ▼
|
0 |
0 |
3 |
1.5 |
Course Number
|
MM2204
|
Course Credit (L-T-P-C)
|
0-0-3 (1.5 AIU Credits)
|
Course Title
|
Mechanical Behaviour of Materials Laboratory
|
Learning Mode
|
Practical
|
Prerequisite
|
None
|
Learning Objectives
|
To understand the behaviour of various materials when subjected to various forces/stresses.
To understand the performance of metallic system during their service in terms of fatigue, fracture and creep.
|
Course Description
|
The course deals with the behaviour of various materials when they are subjected to various mechanical stresses at ambient and at high temperatures.
|
Course Content
|
Tensile/compression test: Introduction to UTM, tensile and compression test on aluminium, copper, steel and polymer, plotting engineering and true stress strain curves, calculate tensile properties, effect of strain rate, strain are sensitivity.
Hardness: Micro and macro-hardness of metal, alloy, ceramic and polymer materials, fracture toughness, nanoindentation, determination of elastic modulus, ductility, Jominy hardenability test.
Fracture: fracture surface of metal, ceramic and composites, case study of ductile and brittle fracture.
Fatigue and impact test: Rotary bending fatigue testing on steel and aluminium sample, generation of S-N curve, fatigue limit, Charpy V-notch impact test.
|
Learning Outcome
|
After successfully completing the course, the student will be able to Interpret the deformation behaviour of engineering materials under various loading conditions for various applications. Gain the knowledge of dislocation theory and its correlation to the strengthening mechanisms. Design materials with improved creep, fatigue and fracture properties.
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. Mechanical Metallurgy, George E. Dieter, 3rd Ed., McGraw Hill, 2017.
2. Mechanical Behavior of Materials: Thomas H. Courtney, 2nd Ed., Waveland Press, 2000.
|
Reference Books:
|
1. Mechanical Properties and Working of Metals and Alloys: Amit Bhaduri, Springer, 2018.
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
|
X |
PLO3 |
X |
|
PLO4 |
|
X |
|
|
7. |
MM2205 |
Welding and Solidification ▼
|
3 |
0 |
0 |
3 |
Course Number
|
MM2205
|
Course Credit (L-T-P-C)
|
3-0-0 (3 credits AIU Credits)
|
Course Title
|
Welding and Solidification
|
Learning Mode
|
Lecture
|
Prerequisite
|
None
|
Learning Objectives
|
To know about the relevance of solidification of metals and understand the challenges in joining of metals.
To understand the thermodynamics and kinetics of the solidification and welding processes.
|
Course Description
|
In this course students explore thermodynamics and kinetics of solidification, metal casting, and various welding processes, with a focus on heat transfer and welding defects.
|
Course Content
|
Thermodynamics and kinetics of solidification: Thermodynamics of undercooled melts, nucleation process, kinetics of growth, growth mechanisms: continuous growth, stepwise growth.
Solidification of pure metals and alloys: - Role of undercooling and Gibbs-Thomson effect on solidification, solutal undercooling, constitutional undercooling, Mullins-Sekerka instability, cellular and dendritic growth, eutectic growth. single crystal growth techniques, zone refining.
Metal casting: Pattern and moulds designing, feeding, gating, risering, melting and casting practices, different types of casting: sand casting, die casting, pressure casting, continuous casting, investment casting, casting defects and repair, Ingot structure: chill zone, columnar zone, equiaxed zone. rate of solidification, heat transfer during solidification, Biot number.
Welding: Theory and classification of welding, Heat transfer, fluid flow, and solute distribution during welding, submerged arc welding, gas metal arc welding or MIG/MAG welding, TIG welding, resistance welding. Other joining processes, soldering, brazing, diffusion bonding, problems associated with welding of steels and aluminium alloys, defects in welded joints.
Solid state welding technique: Friction welding, friction stir welding.
|
Learning Outcome
|
After successfully completing the course, the student will be able to Gain insight about casting and solidification. Understand the difficulties of joining metals and come up with solutions. Appreciate the advancements in the solidification and welding of metals from research and industrial perspectives.
|
Assessment Method
|
Assignments, Quizzes, Mid-semester examination, End-semester examination.
|
Text Books:
|
1. Solidification Processing; Fleming, M.C., McGraw-Hill, N.Y., 1974
2. Science and Engineering of Casting Solidification; Stefanescu, D.M., Kluwar Publications, 2002
3. Applied Welding Engineering: Process, Codes and Standard; R.Singh,. Elsevier Inc.,2012
4. Advanced Welding processes, Norrish, J., Woodhead, Woodhead Publishing, 2006
5. Solidification and Casting, Davies, G.J., John Wiley and Sons, 1973
|
|
CLO1 |
CLO2 |
PLO1 |
X |
|
PLO2 |
|
X |
PLO3 |
X |
|
|
|
8. |
XX22PQ |
IDE-I ▼
|
3 |
0 |
0 |
3 |
Course Number
|
XX22PQ
|
Course Credit (L-T-P-C)
|
3-0-0-3
|
Course Title
|
IDE-I
|
Learning Mode
|
Lectures
|
Learning Objectives
|
To be updated
|
Course Description
|
To be updated
|
Course Outline
|
To be updated
|
Learning Outcomes
|
To be updated
|
Assessment Method
|
To be updated
|
Suggested Reading
|
To be updated
|
|
TOTAL |
18 |
2 |
6 |
23 |